QC Inspector Mechanical

• Conduct thorough inspections of valves and mechanical components before, during, and after overhauling, removal, installation, and testing.
• Verify that all work performed adheres to project specifications, technical drawings, and industry standards (e.g., ASME, API).
• Inspect incoming materials and components to ensure they meet the required quality criteria before they are used in shutdown activities.

2. Testing and Verification:

• Ensure that pressure testing and other functional tests on valves are carried out according to the relevant procedures and standards. as per API
• Document and verify test results, ensuring that they meet the required performance criteria.

3. Documentation and Reporting:

• Maintain accurate and detailed records of all inspections, tests, and quality audits performed during shutdown activities.
• Prepare and submit inspection reports, non-conformance reports (NCRs), and other quality documentation to the QC Supervisor and Project Manager.
• Ensure that all documentation is properly filed and stored for future reference.

4. Compliance and Standards Adherence:

• Ensure that all work complies with relevant industry standards, codes, and regulations, including safety standards.
• Monitor and enforce compliance with the quality management system (QMS) and ensure that all work is carried out in accordance with established procedures and protocols.
• Identify any deviations from quality standards and work with the operations team to implement corrective actions.

5. Collaboration with Operations Team:

• Work closely with the Site Engineer, Mechanical Foreman, and other team members to ensure that quality standards are maintained throughout the shutdown process.
• Provide technical support and guidance to technicians and operators on quality-related matters.
• Participate in pre-job meetings and post-job reviews to address quality concerns and identify opportunities for improvement.

6. Non-Conformance Management:

• Identify and document any non-conforming work or materials during inspections.
• Collaborate with the operations team to investigate the root causes of non-conformances and implement corrective and preventive actions (CAPA).
• Monitor the effectiveness of corrective actions and ensure that non-conformances are resolved to prevent recurrence.

7. Continuous Improvement:

• Analyze inspection and test results to identify trends and areas for improvement in the quality control process.
• Suggest enhancements to QC procedures and methodologies to improve overall quality and efficiency.
• Participate in continuous improvement initiatives to enhance the overall quality performance of the shutdown activities.

8. Safety and Environmental Compliance:

• Ensure that all QC activities are conducted in a safe and environmentally responsible manner.
• Report any safety or environmental incidents observed during inspections and testing.
• Ensure that all QC personnel are following safety protocols and using appropriate personal protective equipment (PPE).